Author Topic: drying foods  (Read 226 times)

Beeherder

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drying foods
« on: July 30, 2009, 07:56:27 PM »
<<Deborah's remarks:  I offer this document directly from its source with permission without any pretty re-format.>>

 

 

no. 9.308

Drying Vegetables

by P. Kendall, P. DiPersio and J. Sofos1

Quick Facts...

Successful drying depends on heat, air dryness and air circulation.

Select vegetables to be dried at peak flavor and quality.

Blanch vegetables before drying to stop enzyme action and enhance destruction of

microorganisms.

Package dried foods in tightly sealed containers and store in a cool, dry place.

Drying is one of the oldest methods of food preservation. Drying preserves foods

by removing enough moisture from food to prevent decay and spoilage. Water content

of properly dried food varies from 5 to 25 percent depending on the food. Successful

drying depends on:

enough heat to draw out moisture, without cooking the food;

dry air to absorb the released moisture; and

adequate air circulation to carry off the moisture.

When drying foods, the key is to remove moisture as quickly as possible at a temperature

that does not seriously affect the flavor, texture and color of the food. If the

temperature is too low in the beginning, microorganisms may survive and even grow

before the food is adequately dried. If the temperature is too high and the humidity

too low, the food may harden on the surface. This makes it more difficult for moisture

to escape and the food does not dry properly.

Although drying is a relatively simple method of food preservation, the procedure

is not exact. A "trial and error" approach often is needed to decide which techniques

work best.

Nutritional Value of Dried Foods

Drying, like all methods of preservation, can result in loss of some nutrients. Nutritional

changes that occur during drying include:

Calorie content: does not change, but is concentrated into a smaller mass as moisture

is removed.

Fiber: no change.

Vitamin A: fairly well retained under controlled heat methods.

Vitamin C: mostly destroyed during blanching and drying of vegetables.

Thiamin, riboflavin, niacin: some loss during blanching but fairly good retention

if the water used to rehydrate also is consumed.

Minerals: some may be lost during rehydration if soaking water is not used. Iron

is not destroyed by drying.

For best retention of nutrients in dried foods, store in a cool, dark, dry place

and use within a year.

Drying Trays

Drying trays can be simple or complex, purchased or built. Good air circulation without

reaction between food and trays is most important. For small amounts of food and

trial runs, cheesecloth or synthetic curtain netting stretched over oven racks, cake

racks, broiler racks or cookie sheets work well. Attach with clothes pins. For large

quantities of food, use shallow wooden or plastic trays with slatted, perforated

or woven bottoms.

If preparing your own trays, do not use galvanized screening for tray bottoms. It

has been treated with zinc and cadmium, which can cause a harmful reaction when in

contact with acid foods. Other metals such as aluminum also are not advisable because

they may discolor and corrode with use. If used, line with cheesecloth or synthetic

curtain netting to keep food from touching the metal. A liner also helps keep foods

from sticking to trays and prevents pieces of food from falling through.

Wash trays in hot, sudsy water with a stiff brush. Rinse in clear water and air dry

thoroughly before and after each use. A light coat of fresh vegetable oil or nonstick

substance helps protect wood slats and makes cleaning easier.

If trays are used in an oven, they should be 1 1/2 inches smaller in length and width

than the oven dimensions to allow for good air circulation. When stacking trays,

place blocks of wood 2 inches or higher between trays.

Selecting Vegetables

Select vegetables at peak flavor and eating quality. This usually is just as they

reach maturity. Sweet corn and green peas, however, should be slightly immature so

they retain their sweet flavor before their sugars change to starch. Refer to Table

1 for fresh-to-dried ratios for a variety of produce.

Table 1: Yield of dried vegetables.

Amount purchased or picked

Amount dried product

Produce

Pounds

Pounds

Pints

Beans, lima

7

1 1/4

2

Beans, snap

6

1/2

2 1/2

Beets

15

1 1/2

3 to 5

Broccoli

12

1 3/8

3 to 5

Carrots

15

1 1/4

2 to 4

Celery

12

3/4

3 1/2 to 4

Corn

18

2 1/2

4 to 4 1/2

Greens

3

1/4

5 1/2

Onions

12

1 1/2

4 1/2

Peas

8

3/4

1

Pumpkin

11

3/4

3 1/2

Squash

10

3/4

5

Tomatoes

14

1/2

2 1/2 to 3

Source: Drying Foods at Home

, Marjorie M. Philips, Extension Service. University of Arkansas, Little Rock, Arkansas

72203.

Picking activates enzymes that cause color, flavor, texture, sugar content and nutrient

changes in vegetables. To control such changes, prepare the produce immediately after

gathering and begin processing at once. Thoroughly wash or clean produce to remove

any dirt or spray. Drain thoroughly. Shake leafy vege-tables well. Sort and discard

any food with decay, bruises or mold. Such defects may affect all pieces being dried.

Follow preparation steps outlined in Table 2.

Pretreating Vegetables to Enhance Quality and Safety

Pretreating vegetables by blanching in boiling water or citric acid solution is recommended

to enhance the quality and safety of the dried vegetables (see Table 2). Blanching

helps slow or stop the enzyme activity that can cause undesirable changes in flavor

and texture during storage. Blanching also relaxes tissues so pieces dry faster,

helps protect the products vitamins and color and reduces the time needed to refresh

vegetables before cooking. In addition, research studies have shown that pretreating

vegetables by blanching in water or citric acid solution enhances the destruction

of potentially harmful bacteria during drying, including

Escherichia coli

 O157:H7,

Salmonella species and Listeria monocytogenes.

Blanching

Water blanching is recommended over steam blanching or blanching in a microwave because

water blanching achieves a more even heat penetration than the other two methods.

Plain water or water with added citric acid may be used. Citric acid acts as an anti-darkening

and anti-microbial agent. Prepare the citric acid water by stirring 1/4 teaspoon

(1 gram) of citric acid into one quart (approximately one liter) of water.

Work with small amounts so plain or citric acid water doesn't stop boiling. Watch

closely and precook as follows:

Fill large kettle half full with plain or citric acid water and bring to a boil.

Put no more than one quart of the vegetable pieces in a cheesecloth or other mesh

bag. A 36-inch cloth square gathered at the corners works well. Secure ends.

Drop vegetable bag in boiling water, making sure water covers the vegetables. Shake

bag so hot water reaches all pieces.

Start timing as soon as vegetables are in boiling water. Adjust heat to ensure continuous

boiling.

Heat for length of time shown in Table 2.

Drop bag in very cold water to cool (same time as blanched).

Drain on paper towel or cloth.

Drying Methods

Arrange pretreated vegetables on drying trays in single or thin layers, 1/2 inch

deep or less. Dry in dehydrator or oven as described below.

Dehydrator Drying.

Thermostatically controlled electric dehydrators are recommended for home food drying.

They are relatively inexpensive, convenient for drying large or small batches of

food, and easy to use. The best dehydrators have thermostatically controlled heat

settings and fans that blow warm air over the foods. Some models have a heat source

at the bottom and removable, perforated trays (for air circulation) stacked above

the heat source. Dehydrators should be used indoors in a dry, well-ventilated room.

Food on lower trays near the heat source will often dry more rapidly than food on

higher trays and, therefore, trays should be rotated throughout drying.

Oven Drying

If you do not have access to a food dehydrator, either a gas or electric oven may

be used to dry vegetables. Both require careful watching to prevent scorching. Proper

temperature and ventilation are most important in oven drying. To oven dry, preheat

oven at lowest setting (140 to 150 degrees F), then adjust the thermostat and prop

the oven door open to achieve a consistent oven temperature of 140 degrees F, and

to allow moist air to escape.

Conventional ovens may not maintain consistent temperatures at low settings. To ensure

maintenance of 140 to 150 degrees F, monitor oven temperature using a calibrated

oven thermometer. Place the oven thermometer directly on the oven rack or tray and

check it every two hours throughout drying.

Place trays of prepared food in oven. Stack trays so there is at least 3 inches of

clearance at the top and bottom of the oven and 2 1/2 inches between trays. Shift

trays, top to bottom and front to back, every half hour. Stir food often if it is

1/2-inch deep or more. Single layers need no stirring. Food scorches easily toward

the end of drying time; therefore, turn the heat off when drying is almost complete

and open the door wide for an additional hour or so.

Testing for Dryness

Foods should be dry enough to prevent microbial growth and subsequent spoilage. Dried

vegetables should be hard and brittle.

Remove a small handful of food and cool for a few minutes before testing for dryness.

When warm or hot, foods seem more soft, moist and pliable than they actually are.

See Table 2 for dryness tests for individual foods.

Post-Drying Treatment

Conditioning.

 When drying is complete, some pieces will be moister than others due to size and

location during drying. Conditioning distributes residual moisture evenly in dried

food. In doing so, it reduces the chance of spoilage. See fact sheet 9.309,

Drying Fruits

, for details on how to condition dried foods. Because vegetables dry to a nearly

waterless state, conditioning them is not always necessary.

Packaging and Storing

Pack cooled, dried foods in small amounts in dry, scalded glass jars (preferable

dark) or in moisture- and vapor-proof freezer containers, boxes or bags. Metal cans

may be used if food is first placed in a freezer bag.

To protect from insects and reabsorption of moisture, seal lids onto containers.

Wrap the edge where the lid meets the container with a plasticized, pressure-sensitive

tape or clean, 1-inch cloth strip dipped in melted paraffin. Bags may be heat-sealed

or closed with twist ties, string or rubber bands.

Label containers with the name of the product, date, and method of pretreatment and

drying. Store in a cool, dry, dark place. Properly stored, dried vegetables keep

well for six to 12 months. Discard all foods that develop off smells or flavors or

show signs of mold.

Using Dried Vegetables

One cup of dried vegetables reconstitutes to about 2 cups. To rehydrate and cook

leafy or tender vegetables (spinach, kale, cabbage, chard, tomatoes), cover with

hot water and simmer to desired tenderness. Soak root, stem and seed vegetables (carrots,

green beans, peas, corn) before cooking. Cover with cold water and soak 30 to 90

minutes, or cover with boiling water and soak 20 to 60 minutes. After soaking, simmer

until tender.

Dehydrated vegetables have a unique texture and flavor. They are best used as ingredients

for soups, casseroles, sauces, stuffings and stews.

References

DiPersio, P.A., P.A. Kendall, M. Calicioglu and J.N. Sofos. (2003). Inactivation

of Salmonella during drying and storage of apple slices treated with acidic or sodium

metabisulfite solutions. J. Food Prot. 66:2245-2251.

DiPersio, P.A., P. A. Kendall, Y. Yoon and J.N. Sofos. (2004). Inactivation of Salmonella

during drying and storage of Nantes carrot slices treated with steam blanching, water

blanching or immersion in a 3.23% salt solution before drying, or oven heating after

drying. IFT Annual Meeting Poster. Abstract available at: http://ift.confex.com/ift/2004/techprogram/paper_7122.htm

DiPersio, P.A., P. A. Kendall, Y. Yoon and J.N. Sofos. (2004). Inactivation of Salmonella

during drying and storage of Nantes carrot slices treated with steam, water or acid

blanching before dehydration. Poster session: Intl. Assoc. Food Prot. Annual Meeting.

Abstract available at www.foodprotection.org.

Table 2: Steps for drying vegetables. (See text for details.)

Vegetable

Preparation

Blanching Time* (mins.)

Drying Time (hrs.)

Dryness test

Asparagus

Wash thoroughly. Halve large tips.

4-5

6-10

Leathery to brittle

Beans, green

Wash. Cut in pieces or strips.

4

8-14

Very dry, brittle

Beets

Cook as usual. Cool, peel. Cut into shoestring strips 1/8" thick.

None

10-12

Brittle, dark red

Broccoli

Wash. Trim, cut as for serving. Quarter stalks lengthwise.

4

12-15

Crisp, brittle

Brussels sprouts

Wash. Cut in half lengthwise through stem.

5-6

12-18

Tough to brittle

Cabbage

Wash. Remove outer leaves, quarter and core. Cut into strips 1/8" thick.

4

10-12

Crisp, brittle

Carrots, parsnips

Use only crisp, tender vegetables. Wash. Cut off roots and tops; peel. Cut in slices

or strips 1/8" thick.

4

6-10

Tough to brittle

Cauliflower

Wash. Trim, cut into small pieces.

4-5

12-15

Tough to brittle

Celery

Trim stalks. Wash stalks and leaves thoroughly. Slice stalks.

4

10-16

Very brittle

Chili peppers, green

Wash. To loosen skins, cut slit in skin, then rotate over flame 6-8 minutes or scald

in boiling water. Peel and split pods. Remove seeds and stem. (Wear gloves if necessary.)

None

12-24

Crisp, brittle, medium green

Chili peppers, red

Wash thoroughly. Slice or leave whole if small.

4

12-24

Shrunken, dark red pods, flexible

Corn, cut

Husk, trim. Wash well. Blanch until milk in corn is set. Cut the kernels from the

cob.

4-6

6-10

Crisp, brittle

Eggplant

Wash, trim, cut into 1/4" slices.

4

12-14

Leathery to brittle

Horseradish

Wash, remove small rootlets and stubs. Peel or scrape roots. Grate.

None

6-10

Brittle, powdery

Mushrooms**

Scrub. Discard tough, woody stalks. Slice tender stalks 1/4" thick. Peel large mushrooms,

slice. Leave small mushrooms whole. Dip in solution of 1 tsp. citric acid/quart water

for 10 minutes. Drain.

None

8-12

Dry and leathery

Okra

Wash thoroughly. Cut into 1/2" pieces or split lengthwise.

4

8-10

Tough, brittle

Onions

Wash, remove outer paper skin. Remove tops and root ends, slice 1/8 to 1/4" thick.

4

6-10

Very brittle

Parsley, other herbs

Wash thoroughly. Separate clusters. Discard long or tough stems.

4

4-6

Flaky

Peas

Shell and wash.

4

8-10

Hard, wrinkled, green

Peppers, pimentos

Wash, stem. Remove core and seeds. Cut into 1/4 to 1/2" strips or rings.

4

8-12

Tough to brittle

Potatoes

Wash, peel. Cut into 1/4" shoestring strips or 1/8" thick slices.

7

6-10

Brittle

Spinach, greens

like Kale, Chard, mustard

Trim and wash very thoroughly. Shake or pat dry to remove excess moisture.

4

6-10

Crisp

Squash, summer or banana

Wash, trim, cut into 1/4" slices.

4

10-16

Leathery to brittle

Squash, winter

Wash rind. Cut nto pieces. Remove seeds and cavity pulp. Cut into 1" wide strips.

Peel rind. Cut strips crosswise into pieces about 1/8" thick.

4

10-16

Tough to brittle

Tomatoes

Steam or dip in boiling water to loosen skins. Chill in cold water. Peel. Slice 1/2"

thick or cut in 3/4" sections. Dip in solution of 1 tsp. citric acid/quart water

for 10 minutes.

None

6-24

Crisp

* Blanching times are for 3,000 to 5,000 feet. Times will be slightly shorter for

lower altitudes and slightly longer for higher altitudes or for large quantities

of vegetables.

** WARNING: The toxins of poisonous varieties of mushrooms are not

 destroyed by drying or by cooking. Only an expert can differentiate between poisonous

and edible varieties.

1

P. Kendall, Colorado State University Extension foods and nutrition specialist and

professor, food science and human nutrition; P. DiPersio, Colorado State University

Ph.D. candidate, food science and human nutrition; and J. Sofos, Colorado State University

professor, department of animal sciences.10/98. Revised 7/04.


« Last Edit: July 30, 2009, 08:01:54 PM by Beeherder »

MountainMeg

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Re: drying foods
« Reply #1 on: July 30, 2009, 08:37:57 PM »
Thanks Beeherder!  Just picked up a Black&Decker dehydrator at the Goodwill that the kids want to test out.  I didn't know about the blanching step.

Beeherder

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Re: drying foods
« Reply #2 on: July 30, 2009, 09:04:20 PM »
another jewel increased in value by its sharing. my pleasure to be of service  :eatdrink016:

Beeherder

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Re: drying foods
« Reply #3 on: July 31, 2009, 11:47:05 AM »

Random notes on dehydrating in no particular order

 

I do not dry apple slices in the dash board sun any more.

 

I try to give the dehydrator pieces or slices that are exactly the same size.

 

I condition the dried fruit and veg after drying by leaving them in a partially open plastic container, tossing them daily for three days.

 

I store the product in tightly closed jars or bags.

 

If I anticipate keeping it for later use, I freeze jerky in itty bags to pull out for the trail.  That way I can create my own overnight marinade, outside of USDA recommendations.

 

I clean up the dehydrator completely after each session.  As attractive as it is to leave smidges of fruit on the oven floor, I persevere.

 

I have an  Excalibur 2900 from www.canningpantry.com.  I was thinking that a 9-tray version would have the same footprint as a 5-tray.  That is true, but I do not use all 9 trays very often.

 

 

 

 

 

 

I soak fruit pieces in citric acid for 10 minutes to prevent brown color.  2 tablespoons of citric acid powder to one quart water.  I just use vitamin C.

 

I hear that fruit halves should be soaked for 15 minutes.  I have not had much luck with halves.

 

I blanch vegetable pieces  for 1 minute.  Rinse and drain.

 

I test for doneness on a couple of cooled pieces, crushing it in my fist.  If it springs and does not stick together, it is done.

 

For jerky, I use a very lean cut, such as flank, and trim every last shred of fat.  Partially freezing the meat will render it more obedient for super thin slices.  Cutting across the grain will be more tender and brittle.  Cutting with the grain will be chewier.

 

 

 


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Dame

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Re: drying foods
« Reply #4 on: July 31, 2009, 02:45:46 PM »
I like to buy case lots of mushrooms and soak in peroxide water (2 teaspons of 3% food grade in about a quart of water) and then the vit c water followed by semi dehydrating before freezing.  They take up way less room in the freezer and do not do the watery mess in the pan/pot when used in cooking.